Contact Info

Burner Beam Vertical lime kiln, TF vertical lime kiln

Burner Beam Vertical lime kiln, TF vertical lime kiln

The Burner Beam Vertical Lime Kiln (Beam Kiln) represents one of HBMER's flagship products in the lime calcination industry. As a leading rotary kiln supplier in China, HBMER has refined this technology by integrating extensive operational experience from domestic installations with three proprietary patented innovations:
Ridge-Type Burner Beam – Optimized beam design for enhanced heat distribution
Reverse Layout Calcination Process – Strategic burner arrangement for uniform calcination
Flameless Combustion Technology – Reduced NOx emissions and improved temperature control
These advancements have significantly enhanced the calcination process, delivering superior performance and product quality.



Burner Beam vertical lime kiln, lime calcination plant, lime processing plant


Working Principle:
The Burner Beam Vertical Lime Kiln features a single-shaft vertical structure with specially designed water-cooled burner beams installed at multiple levels. The kiln is divided into three functional zones:
Preheating Zone: Limestone descends from the top, preheated by rising hot gases from the calcination zone
Calcining Zone: Burner beams inject fuel and air through multiple nozzles, providing uniform heat distribution across the entire kiln cross-section
Cooling Zone: Calcined lime is cooled by rising air before discharge
The patented ridge-type beam design and reverse layout calcination ensure optimal heat transfer and complete, uniform calcination throughout the kiln.


Technical Specifications:

Parameter

Specification

Daily Production Capacity

80 500 tons

Production Flexibility

50 110% of rated capacity

Fuel Types

All fuel types, including low-calorific value gases (650 kcal/Nm³)

Calcination Modes

Compatible with both soft-burning and hard-burning processes

Heat Consumption

Low (competitive with leading technologies)

Lime Quality

High activity, low under-burning and over-burning rates

Structure

Simple design with minimal special-shaped refractory bricks


Key Advantages:
Exceptional Fuel Flexibility: Utilizes a wide range of fuels, including low-calorific value gases down to 650 kcal/Nm³—ideal for steel plants with by-product gases.
Dual Calcination Capability: Accommodates both soft-burning and hard-burning processes, providing flexibility to meet diverse customer requirements.
Wide Production Range: Capacity from 80 to 500 tons per day with excellent turndown ratio (50–110%), allowing quick response to market demand fluctuations.
Superior Product Quality: Produces high-activity lime with minimal under-burning and over-burning rates, ensuring consistent quality for demanding applications.
Simplified Construction: The kiln features a straightforward design with reduced quantities of special-shaped refractory bricks. Compared to other kiln types, the masonry process is simpler and construction is more convenient, reducing installation time and costs.
Low Operating Costs: Simple equipment design results in low failure rates and minimal maintenance requirements. Combined with low heat consumption, this delivers excellent operating economics.
Compact Footprint: Small land occupation and flexible layout options make it suitable for sites with space constraints.
High Cost-Performance Ratio: Low investment requirements combined with superior operational performance deliver exceptional value.

HBMER Advantage:
As a specialized rotary kiln supplier in China, HBMER brings extensive experience and continuous innovation to every burner beam kiln project:
Proven Technology: Three proprietary patents enhance traditional burner beam design for improved performance
Practical Experience: Refinements based on extensive operational data from domestic installations
Comprehensive Service: Complete solutions from design and manufacturing to installation and commissioning
Cost-Effective Solutions: Optimized designs that balance performance with investment efficiency
The HBMER's Burner Beam Vertical Lime Kiln represents the ideal choice for producers seeking a reliable, flexible, and cost-effective calcination solution with exceptional product quality and low operating costs.



Burner Beam Vertical lime kiln, TF vertical lime kiln


Burner Beam Vertical lime kiln, TF vertical lime kiln


Burner Beam Vertical lime kiln, TF vertical lime kiln


No.

Project Name

11

Henan xxx Special Steel Co., Ltd. 2×300t/d Calcium Oxide Production Line

12

Xinjiang xxx Western Mining Co., Ltd. 2×500t/d Calcium Oxide Production Line

13

xxx Iron & Steel Co., Ltd. 200t/d Calcium Oxide Production Line

14

xxx Engineering Technology Co., Ltd. 2500t/d Calcium Oxide Production Line Project

15

xxx Pharmaceutical Co., Ltd. 2×300t/d Active Lime Project

16

Xxx Chenri Iron & Steel Co., Ltd. 1×300t/d Active Lime Project

17

Xxx Fertilizer Technology Co., Ltd. 1×300t/d Active Lime Project

18

Shandong xxx Iron & Steel Co., Ltd. 2×260t/d Active Lime Project

19

Inner Mongolia xxx Coal Group 1×220t/d Active Lime Project

20

Handan xxx Iron & Steel Co., Ltd. 2×150t/d Active Lime Project

21

Inner Mongolia xxx Chemical Co., Ltd. 4×150t/d Active Lime Project

22

Inner Mongolia xxx Chemical Co., Ltd. 3×150t/d Active Lime Kiln Renovation Project

23

Qinghai xxx Chemical Co., Ltd. 4×150t/d Active Lime Project

24

Gansu xxx Chemical Co., Ltd. 2×400t/d Active Lime Project

25

Hebei xxx Iron & Steel Co., Ltd. 2×150t/d Active Lime Project

26

Handan xxx Iron & Steel Group 4×150t/d Active Lime Project

27

Cangzhou xxx Equipment Manufacturing Materials Co., Ltd. 8×150t/d Active Lime Project

28

Shanxi xxx Group Co., Ltd. 2×120t/d Active Lime Project

29

Shanxi xxx Foundry Co., Ltd. 2×120t/d Active Lime Project

30

Shougang xxx Iron & Steel Co., Ltd. 1×500t/d Active Lime Project

Related Products