A Hydrator (Lime Hydrator) is industrial equipment used to produce hydrated lime (calcium hydroxide, Ca(OH)₂) through the exothermic reaction of quicklime (CaO) with water. This process is essential for producing high-purity calcium hydroxide powder used in environmental protection, chemical processing, metallurgy, and construction.
Working Principle:
Quicklime is crushed (~40mm), then fed into a multistage hydrator where controlled water addition triggers hydration. The material progresses through reaction chambers over 8–15 minutes, achieving complete conversion. Integrated classification removes impurities, and dust collection ensures clean operation.
Key Specifications:
|
Parameter |
Value |
|
Production Capacity |
3 – 30 t/h |
|
Product Fineness |
Up to 95% ≤ 90 μm (adjustable) |
|
Residual Moisture |
< 1% |
|
Specific Surface Area |
≥ 40 m²/g |
|
Structure |
Shell, mixing shaft, drive system, spray system, control system |
Key Advantages:
Three-Stage Hydration: Ensures complete reaction and consistent product quality.
Integrated Dust Collector: Patent design achieves >99% collection efficiency, meeting strict emission standards (≤20 mg/m³).
High Reactivity & Purity: Produces calcium hydroxide with low residual moisture and high specific surface area, ideal for demanding applications.
Flexible Fineness: Adjustable to meet customer requirements for chemical and construction sectors.
Robust Construction: Durable components ensure long service life and minimal maintenance.
Applications:
Calcium hydroxide from HBMER hydrators is widely used in flue gas desulfurization, water treatment, chemical processing, steelmaking, construction, and soil stabilization.