Contact Info
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Sheng'an Building, No. 296 Xinhua Road, Shijiazhuang, Hebei Province
HBMER possesses extensive experience in the design and EPC (Engineering, Procurement, and Construction) contracting of blast furnace projects, having successfully undertaken projects up to a massive 3800 m³ scale. We have developed a particularly robust and precise design methodology for Small Blast Furnace, Medium Blast Furnace applications. This refined system allows us to offer tailored, cost-effective solutions, ensuring our clients receive the most competitive ironmaking plant for their specific needs.
Small Blast Furnace, Medium Blast Furnace, Blast Furnace Design
Overview
HBMER brings together decades of integrated expertise in blast furnace ironmaking, combining independent innovation with proven engineering practices. Our team specializes in delivering comprehensive solutions across the entire metallurgical value chain—from feasibility studies and basic design to equipment supply, project management, and turnkey EPC delivery. With a strong track record spanning projects from small-scale to ultra-large blast furnaces, HBMER has developed mature and differentiated technologies for Small Blast Furnace, Medium Blast Furnace applications.
The Technology Advantages
Through years of engineering practice and continuous innovation, HBMER has established a distinctive technological edge in blast furnace ironmaking. Our core strengths encompass high-efficiency long-life furnace technology, advanced casthouse equipment and processes, integrated system optimization, high-temperature hot stove technology with efficient dust removal, pulverized coal injection systems, and dry gas cleaning solutions.
The synergistic application of these technologies ensures blast furnace operations that are durable, efficient, low-consumption, and environmentally sound.
1、Integrated Material Handling Layout: Fuel storage, conveying, screening, and weighing are consolidated within a single structure—creating a streamlined, space-efficient configuration that simplifies operational oversight and enhances workflow coordination.
2、Combined Ore & Coke Conveying: By integrating the ore and coke transport systems into a unified feeding line, the process architecture is simplified, reducing duplication of equipment and lowering capital expenditure.
3、Direct Belt Conveyor Charging: Elimination of intermediate transfer stations allows direct feeding to the furnace top. This reduces material handling stages, minimizes degradation and fines generation, and improves overall fuel efficiency.
4、Optimized Burden Management: Incorporates sinter and coke screening prior to furnace entry, along with recovery systems for nut coke and small ore—maximizing resource utilization and maintaining stable furnace permeability.
These features collectively deliver a feeding system that is compact, efficient, and built for sustained operational performance.
Blast Furnace with High Efficiency and Long Life Technology
The Technical Characteristics
● Optimized Furnace Profile: Scientifically designed furnace shape ensures rational utilization of internal space and stable operation throughout the campaign.--Composite cooling stave technology combining cooling wall with castable refractory;
--Precision design validated through temperature field and stress analysis;
● Long-Life Hearth & Bottom Structure: Engineered for durability under extreme operating conditions, ensuring prolonged campaign life with minimal maintenance.
The Equipments and Process before feeding
Technical Characteristics:
1. The circular and rectangular cast house;
2. The cast house planarization;
3. The storage of iron trough;
4. Hydraulic clay gun and hydraulic opening machine;
5. The furnace operation mechanization, automation;
6. Large transport molten iron ladle car " a package in the end" technology, to achieve energy saving, environmental protection, high efficiency;
7. Ring crane; closed all the time, dust removal efficiency two times.
Ultra Hight Temperature Synthesis Technique
Accumulated through long, cold, hot test, in-depth application of computer simulation technology, repeated research and demonstration and the key problems, to achieve a 1250°C high temperature air, and formed a set of perfect high temperature air system design, to create a huge economic and social benefit, and environmental benefit for the customer.
Technical Characteristics:
The top combustion type hot air stove, swirling diffusion type burner; the gas and combustion supporting air, preheating process:
The hot blast furnace - reasonable arrangement;
Optimization design of the furnace structure:
The optimization design of the pipeline system:
BF Gas Dry Dedust Technology
HBMER has independently developed an advanced dry dedusting system for blast furnace gas cleaning. This proprietary technology reduces dust content in the clean gas to below 5 mg/Nm³, delivering superior gas quality with higher calorific value that effectively raises the theoretical combustion temperature in hot stoves. Compared to conventional wet dedusting methods, the system increases TRT power generation by 35–40% while achieving significant water and energy savings. The dry process also offers substantial environmental benefits, reduces engineering footprint, and lowers construction investment.
Technical Characteristics:
1. The whole process simulation analysis and design;
2. The high temperature adjustment, suitable for blast furnace top temperature of 50-350°C, the instantaneous temperature 500°C (less than 30 minutes) condition;
3. The high efficient and low dust conveying;
4. Large, efficient and intensive type dust collector, filter the longest time is 30 months;
5. The perfect automatic operating system.
|
No. |
Client |
Project name |
Award |
Year |
|
1 |
HBIS xxx Steel Co., Ltd |
Hebei Iron and Steel Industry Upgrade and Xuangang Capacity Transfer Project |
National Gold Award |
2018 |
|
2 |
Baosteel xxx Plate Co., Ltd |
2030mm cold-rolled |
national first-rate |
2015 |
|
3 |
xxx Metallurgical Group Steel Plate Co., Ltd |
Cold rolled sheet hood furnace, finishing line |
National Star |
2006 |
|
4 |
xxx iron and steel group co ltd |
1080m3 blast furnace overhaul and renovation |
Provincial excellence |
2006 |
|
5 |
Hebei xxx Special Steel Co., Ltd |
Steelmaking and continuous casting project |
Provincial excellence |
2019 |
|
6 |
Guangxi Iron and Steel Group Co., Ltd |
3rd blast furnace system blower station project |
excellent |
2023 |
|
7 |
Inner Mongolia xxx Longshun Special Steel Co., Ltd |
1660m3 blast furnace and supporting facilities green upgrade and renovation project |
excellent |
2023 |
|
8 |
Jiangsu xxx Group Co Ltd |
Upgrade and renovation of 1 # 1350m3 blast furnace hot blast stove project |
excellent |
2023 |
|
9 |
Xinjiang xxx Iron and Steel Co., Ltd |
2500m3 hydrogen rich carbon circulating oxygen blast furnace |
excellent |
2023 |
|
10 |
Xinjiang xxx Iron and Steel Co., Ltd |
Unorganized governance project in ironmaking blast furnace area |
excellent |
2023 |
|
11 |
Xinjiang xxx Iron and Steel Co., Ltd |
Upgrading and renovation of dust removal in blast furnace area |
excellent |
2023 |
|
12 |
Jianlong Group Inner Mongolia xxxTechnology Co., Ltd |
600000 ton HIsmelt DRI project |
excellent |
2021 |
|
13 |
xxx Iron and Steel Co., Ltd |
New 2X 3800m3 blast furnace and its supporting public and auxiliary facilities |
excellent |
2020 |
|
14 |
Shaanxi xxx Iron and Steel Co., Ltd |
1 # Blast Furnace 2019 Major Maintenance Project |
excellent |
2019 |
|
15 |
Shanxi xxx Industry and Trade Co., Ltd |
Ironmaking 1280m3 blast furnace capacity replacement project |
excellent |
2019 |
|
16 |
Qinzhou xxx New Materials Co., Ltd |
High speed bar production line renovation project |
excellent |
2019 |
|
17 |
Shandong xxx Yongfeng Steel Co., Ltd |
2 # Blast Furnace Overhaul Project |
excellent |
2018 |
|
18 |
Shaanxi xxx Iron and Steel Co., Ltd |
2018 Major Maintenance Project of Blast Furnace No. 3 |
excellent |
2018 |
|
19 |
Chengde xxx Vanadium Titanium Cold Rolled Thin Plate Co., Ltd |
Vanadium titanium high-strength cold-rolled plate project public auxiliary project |
excellent |
2018 |
|
20 |
xxx Iron and Steel Group Co., Ltd |
Zhongtian Iron and Steel 6 # Blast Furnace Maintenance Project |
excellent |
2017 |
|
21 |
xxx Iron and Steel Co., Ltd |
Construction and installation project for major modification of blast furnace No. 4 |
excellent |
2017 |
|
22 |
xxx Iron and Steel Co., Ltd |
1 # Blast Furnace Overhaul Project |
excellent |
2017 |
|
23 |
Changzhou xxx Special Steel Co., Ltd |
3 # Blast Furnace Overhaul and Renovation |
excellent |
2015 |
|
24 |
xxx Steel Union Co., Ltd |
New System Cold Rolling project |
excellent |
2015 |
|
25 |
xxx Iron and Steel Co., Ltd |
2 # Blast Furnace Renovation Project |
excellent |
2014 |
|
26 |
Changzhou xxx Special Steel Co., Ltd |
1 # Blast Furnace Overhaul and Renovation Project Equipment |
excellent |
2014 |
|
27 |
Changzhou xxx Ironmaking Co., Ltd |
3 # Blast Furnace Overhaul Project |
excellent |
2014 |
|
28 |
xxx Iron and Steel Co., Ltd |
Overhaul Project of No.5 Blast Furnace in Ironmaking Plant |
excellent |
2012 |
|
29 |
Shandong xxx Special Steel Group Co., Ltd |
3 # Blast Furnace Hot Blast Stove Renovation Project |
excellent |
2012 |
|
30 |
xxx Iron and Steel United Co., Ltd |
1 # Blast Furnace Overhaul Project |
excellent |
2011 |
|
31 |
xxx Iron and Steel Co., Ltd |
2 # Blast Furnace Overhaul and Renovation Project |
excellent |
2011 |
|
32 |
xxx Iron and Steel Co., Ltd |
Blast furnace technology renovation |
excellent |
2011 |
|
33 |
Tangshan xxx Steel Co., Ltd |
1080m3 blast furnace system construction project |
excellent |
2011 |
|
34 |
xxx Special Steel Group Co., Ltd |
4 # Blast Furnace Hot Blast Stove Renovation Project |
excellent |
2011 |
|
35 |
Tianjin xxx United Steel Co., Ltd |
1 # 1080m3 blast furnace and supporting facilities |
excellent |
2010 |
|
36 |
Hebei (Bazhou) xxx Stainless Steel Co., Ltd |
2X 1080m3 blast furnace project |
excellent |
2009 |
