Intelligent Control System Boosts Efficiency for Baosteel's 2400 TPD Active Lime Kiln

Intelligent Control System Boosts Efficiency for Baosteel’s 2400 TPD Active Lime Kiln

[HBMER Company News] Recently, a major active lime production enterprise successfully upgraded its production system by adopting our independently developed intelligent control system for lime production. After six months of operation and optimization, the system—equipped with core modules such as the kiln condition estimator, finished product vibrating screen speed controller, speed decision-maker, production optimization controller, kiln tail fan controller, fan target decision-maker, kiln head combustion expert controller, combustion optimization decision-maker, and denitration system controller—has significantly enhanced production efficiency and product quality, delivering substantial economic benefits.

Remarkable Control Results: Enterprise Profits Increase by 10-15%

By precisely regulating the production process, the system ensures stable and optimized operation of the lime production line, minimizing quality fluctuations and improving product consistency. Preliminary estimates indicate a 10-15% increase in overall revenue, demonstrating the economic value of intelligent transformation.

Higher Automation Level, Easier and More Efficient Operation

The intelligent control system has greatly improved the automation level of the production line, enabling standardized operations and reducing operator workload, while ensuring long-term stable operation of the firing system. Additionally, the system is designed to accommodate operators of varying skill levels, addressing concerns about workforce stability, and supports remote production monitoring, facilitating smart management.

Outstanding Energy Savings: Over 1.5% Reduction in Clinker Energy Consumption
Under stable raw material and fuel conditions, the intelligent control system has achieved a 1.5% reduction in energy consumption per ton of clinker compared to manual operation. Moreover, in the denitration process, smart optimization has led to a 10% decrease in ammonia water usage per ton of clinker, reducing costs while enhancing environmental performance.

Our company remains committed to providing intelligent and efficient solutions for industrial enterprises, helping them overcome production challenges and achieve cost reduction and efficiency improvement. We encourage more businesses to adopt smart control technologies, seize industry upgrade opportunities, and jointly advance the intelligent transformation of industrial production.